D0 Note 3479

D Zero Preliminary Report on a New VBD working with Two VRBs in Central Tracking (CT) Mode.

by

R. Angstadt

July 7, 1998

 

Introduction

An upgraded VBD was tested in Central Tracking Mode with two Fermilab VRBs with firmware Version 2.21A. Although an old (Marc Baert designed and built) SARC board was physically present in the crate, software wise it was not accessed except for being initialized (reset). The crate under test was a new VME-64 "VIPA" crate with a Bit3 Model 406 (Address 32, Data 16, no DMA ) set up in slot 1 as bus arbitrator. No 68K or other processor was present in the crate for this test. A VME-Metro VBT 321 was also in the crate to verify operation.

Platform and Software

On the other end of the Bit3 was a Gateway P-90 overdriven with a P-150Mhz (Intel) CPU running Windows -95 and Excel-97 (Version 8.0). Custom Fermilab software allows access to the Bit3 and thus VME address space. This software was used for initializing the boards under tests and some preliminary algorithm verification. Once operation was verified a faster DOS Turbo Pascal Program, "VBD98", was written to exercise the crate as fast as possible. This was based on some very old code used in testing the original Run I VBD and only took about 1 working day to remold (code reuse).

Test Results

For the actual loop test Windows-95 was shut down after initializing the crate under test. This would eliminate some overhead and allow the test to have a few more CPU cycles. VBD98 was then started and allowed to run overnight so that >24,000,000 test loops were executed. No errors were detected of any kind! Random runs of the VME Metro confirmed that data was moving across the backplane as it was supposed to. VRB activity lights also indicated they were in use and were on almost solid. The test lasted > 16 solid hours (including a summer storm) averaging a loop test frequency of ~400 hertz. The VBD error LED was NOT on when the test was terminated in the morning to re-arrange the test area workspace

No errors were detected in 24 million loops. The test pattern in each VRB is 142 words times 2 VRBs means that 6.816 billion words were longword block transferred (DMA) between the VRB to the VBD. With the VBD header and trailers added this inflates to 322 words per loop so that 7.728 billion words were read over the Bit3 into the computer (one 16 bit word at a time) where they were compared. No comparison errors (or VME bus errors) were detected. Since each word is 16 bits for this test the bit error was less than an impressive 1 in 123,648,000,000 (123.648 billion ) bits!

During program development one error every loop associated with a Bit3 timeout was eventually traced to the program not waiting long enough after the VBD was told to go=0x3d. After adding the only program delay of ~1 millisecond this error was eliminated. The rest of the VME crate hardware went faster than the P.C. interface could go so handshaking was not implemented for this test. I believe the code was working correctly as VME Metro samples help confirm that everything was working as shown in Appendix V.

Timing

Appendix V is also useful for deriving some basic timing. All times are in microseconds unless other wise stated. Throughput rates are in Mega Bytes per Second or MBS. The Event setup time with a Bit3 model 406 as bus arbitrator and nothing else using the bus is:

microseconds

Line

Comment

5.16

219

reads event number (bug in VRB?)

1.32

220

reads crate I.D.

6.48

Total microseconds

Table 1

The first list element setup time for the slot 9 VRB is:

microseconds

Line

Comment

3.8

221

reads word count from VRB

2

222

read the first word from the FIFO (start of DMA)

5.8

Total microseconds

Table 2

The second list element setup time for the slot 11 VRB is:

microseconds

Line

Comment

3.08

293

reads word count from VRB

2.04

294

read the first word from the FIFO (start of DMA)

5.12

Total microseconds

Table 3

Each longword in the DMA typically takes 0.12 microseconds. One over this for frequency and then times four for conversion to bytes gives a typical (maximum) basic data rate of 33.333Mega Bytes per second. However looking at the Metro trace more carefully one realizes that there are a few slowdowns. One slowdown is predictable and is modulo 256 and has to do with VME specification of a DMA block size limit of 256. This penalty is typical of the ~0.320 and 0.360 microseconds listed on lines 280 and 352. One will also note that in a small number of cases the 0.12 jumps up to 0.20 microseconds. In Appendix V this occurs in the middle of a block 4 times on lines 284, 328, 339, 350. In other cases I think I've counted on the order of 5 times. So taking the modulo 256 and random increases into account we have:

microseconds

0.12

basic (max) data rate (33.333Mega Bytes per second)

17.04

142

number of bytes in 1 loop, header, trailer, test pattern

0.16

0.08

block transfer has 1-3 random increases to 0.2 per VRB use 2x

0.22

0.22

modulo 256 increase

17.42

sum

0.122676056

32.60619977

Mega Bytes per second for 1 VRB test pattern attained.

Table 4

Using a list setup time of :

3.44

average of word count read

2.02

average of time to first word of FIFO

22.88000000

24.82517483

Time & MBS. Including each list set up for 1 VRBs = 142 words

45.76000000

24.82517483

Time & MBS. Including each list set up for 2 VRBs = 322 words

68.64000000

24.82517483

Time & MBS Including each list set up for 3 VRBs = 426 words

Table 5

The point of the above table is that this is going to be relatively constant and independent of the number of VRBs. List element set up time lowers the basic transfer rate to a VRB unit rate of ~24.8MBS independent of the number of VRBs but strongly coupled to the payload size. As the event size goes up this rate will approach closer to ~32.6 MBS or for empty records the data rate will decrease as setup times predominate.

Adding in the constant setup of 6.18 microseconds for the crate I.D. and Event number reduces things down to the following table as the number of VRBs are increased and the event size increments as a constant at 142 words per VRB:

29.36000000

19.34604905

Time & MBS. Including all set up overhead for 1 VRBs = 142 words.

52.24000000

21.74578867

Time & MBS. Including all set up overhead for 2 VRBs = 322 words.

75.12000000

22.68370607

Time & MBS. Including all set up overhead for 3 VRBs = 426 words.

98.00000000

23.18367347

Time & MBS. Including all set up overhead for 4 VRBs = 568 words.

120.88000000

23.49437459

Time & MBS. Including all set up overhead for 5 VRBs = 710 words.

143.76000000

23.70617696

Time & MBS. Including all set up overhead for 6 VRBs = 852 words.

166.64000000

23.85981757

Time & MBS. Including all set up overhead for 7 VRBs = 994 words.

189.52000000

23.97636133

Time & MBS. Including all set up overhead for 8 VRBs = 1136 words.

Table 6

This will continue to approach the basic VRB unit rate of ~24.8MBS as more VRBs are added to the limit of the crate.

Request for Comment

Note that the VRB header is 7 longwords in Appendix III. Mark Bowden would like to change this ASAP to 8 longwords if we agree so that if the VBD ever supports huge words (64 bit words) as per VME-64 we won't leave half of a huge word (32 bits) floating in limbo. The VRB does support huge word block transfers. Is the VBD going to support huge word transfers ever? Commercial VME 64 I/O boards are now advertising VME64 DMA Block Mode transfers at sustained 40M Bytes/sec using VME 64. Each would have to be evaluated in terms of the various setup times and DMA transfer size as that can quickly dominate as the tables attempt to show.

Introduction to VIPA Crates

Severe physical problems of inserting old style VME boards in the present VIPA test crate was observed. Proper VIPA boards are supposed to have Insertion/Extraction levers with a ~4 to 1 mechanical advantage as part of the VIPA standard to overcome 9U insertion forces of 175 pounds according to Rittal. Other VIPA physical standards I recently became aware of include external connector stiffeners and thicker G10 with milled down edges to fit in specially designed plastic spring loaded rails which are screwed in as opposed to the normal VME snap in. Further the screw heads are inconveniently facing the Power Supply and Fan Pack so that typically the crate must be removed to get at the screws. Old style 6U and/or shorter than 400mm VME boards must be accommodated with some sort of extender board or the rails must be cut out and/or front panels removed.

When some older VME boards were forced in by hand from the front panel they exhibited frightening board flexing due to high insertions forces of normally too thin G10. A standard VME extender/adapter for the Bit3 was used which worked very well in this VIPA showing no signs of flexing. on insertion. It had heavy enough extraction levers and solid enough front panel which was obviously over-engineered for standard VME as they worked without breaking on the higher insertion force VIPA crate. It had no insertion levers which is a problem but currently no other extenders really do either! Please see Appendix 6 for further information.

Conclusion

Once all VME boards were fully seated in the VIPA crate, electrically the VBD and VRB work together with error rates to low to measure for this limited test. More testing needs to be done in a configuration with a SARC controller. Although an old style SARC was plugged in the bus, it was NOT really used in this test. No errors were found in 123,648,000,000 bits! (~123.648 billion bits).

Basic data rates are 120 nanoseconds per longword during block transfers. This works out to an impressive 33.333Mega Bytes per second (MBS) fastest rate. Additional overheads reduce this rate slightly to ~32.6 MBS. List processing setup times of ~5.5 microseconds give a maximum VRB rate of ~24.8MBS for a VRB size of 142 words. When the event setup overhead is added Table 6 shows 1 VRB to have a rate of ~19.3MBS. With 8 VRBs the rate climbs to ~23.9 never going over ~24.8MBS for the test payload of 142 words (16 bit words). No testing was done with a different VME bus arbitrator. For example a Motorola MV 162 board set up as crate arbitrator might grant the bus quicker setup times might go down and data rates up.

Although bit error was impressively non-existent at this level of testing for such high performance hardware, the present state of VIPA mechanicals with respect to supporting old VME cards was disappointing to the point of being alarming. Existing under designed levers for 9U crate insertion forces of 175 pounds combined with weak front panels mounted on thin flexy G10 do not make for an over-engineered mechanical system in any way. The hastily retrofitted SARC controller already has one pin epoxied back in after it was pushed out of its connector. At least four slots in the Feinman center VRB VIPA test are not usable. These are VME 64 slots and not old style slots. Please refer to Appendix 6 for more.

 

Appendix I: VBD Download

hex

hex

add

val (hex)

count

val to write

Comment

A000

40

1

0c

unlock VBD board

A008

0

2

2

Put VBD in CT mode

A00A

0

3

002a

address of event # (offset in VRB address)

A00C

4

4

c0d0

crate ID address

A010

40

5

bb00

code for add. Mod for reading data

A012

0

6

f900

code for add Mod for I/O addresses

A014

42

7

ff09

high word of address

B000

43

8

0032

beginning of word count list

B002

44

9

0032

next word count list

B004

44

10

0

list null terminator

B800

45

11

0009

pointer to data (high 16)

B802

46

12

0018

pointer to data (low 16)

B804

47

13

000B

pointer to data (high 16)

B806

47

14

0018

pointer to data (low 16)

A000

48

15

80

lock memory List and reset VBD

A000

1C

16

1c

lock board

Figure 1

Above is an Example How to Downloading the VBD to use 2 VRBs.

According to Dave Cutts, the latest VBD incarnation for CT mode has only changed the count register from byte count to long word count. The first column addresses are all VBD registers in VME short I/O space with VME address modifier 0x2d. The "val to write" column contains the value written to the VBD register in the left column, "hex add". The first target VRB board is in slot 9 with a geographically assigned VME base address of 0x90000. The second target VRB board is in slot 0xB with a geographically assigned address of 0xB0000. Line ("count") # 7 could be changed to point to the SARC controller card at 0x4800xx to read the event I.D. from there instead of where it is presently pointing to at the first VRB board base address of 0x90000.

When the VBD runs it will use line #7 and Line #3 values to form a complete address to read the event number with a VME address modifier derived from the code value entered in line #5. Empirical results courtesy of the VME-Metro show that in this case the line 5 value of 0xbb means to use 0x3b with all 24 address lines driven (Figure 4). Line 6 works in a similar way for "I/O addresses" according to some Run I documentation.

Line #8 begins the low 16 bit address list for obtaining the long word count from. Line #10 signifies that this is the end of the list with a 0=null terminator. Next begins a list of full 32 bit address displayed as high/low 16 bit pairs which determine where to read the data from = the DMA FIFO's address.

When the VBD processes this list it uses for example the high address word from line 11 with the low address word from line 8 to get the first long word count from the first VRB=0x90032. Then it reads the data from the address in line 11 and line 12 to read the data FIFO via DMA. This completes the first element of the list. The second list element is on line #9 combined with the high address in line 13. After doing this it then reads the data FIFO from the next complete address in line 13 and 14. The limitation of this scheme is that the long word count address and data FIFO address must be in the same 64K byte segment. The other limitation of the VBD that is that the VBD really has no high byte address drivers so the target boards cannot be located above 0xff ffff. However at the present time I see no address conflicts with this scheme. Please speak up now if anyone knows why this scheme will not (continue) to work for the next run!

Figure 2

End of VBD Download.

The VME-Metro shows that after line 15 is downloaded (0x80 = VBD reset) the VBD immediately (7.08 microseconds) goes out and reads the crate I.D. # at address 0xC0D0 which in this case is 0x002c before the relatively slow download finished at line 16 (both figures #1 and #2).

 

Appendix II:

VRB/SARC Download Sequence

Figure 3: VRB Download.

Figure 3 is a VME-Metro trace of initializing the VRBs and resetting the SARC. Figure 4 references Figure 3 and attempts to give some meaning to the codes sent. The definitive guide to VRBs

Is at http://www-ese.fnal.gov/eseproj/svx/vrb/vrb.htm.

hex

hex

Figure 3

add

val to write

Line

COMMENT

B0070

40

TRIG

enable SVX chip (channels) 0-7

B0072

FF

1

enable simulation mode

B0074

0

2

gray code disable

B003C

0

3

reset VRB

48c001

40

4

reset SARC (byte access)

90070

40

5

enable SVX chip (channels) 0-7

90072

FF

6

enable simulation mode

90074

0

7

gray code disable

9003C

0

8

reset VRB

 

Figure 4.

VRB Download Comments.

 

 

 

 

 

 

 

 

 

 

 

Appendix III:

Single VRB "Payload" (Excel View of Unchanging VRB Header and Test Pattern)

32 bit word #

16 bit Word #

16 bit direct VRB read

11C

1

CD

1

2

0

3

0

2

4

0

5

0

3

6

0

7

0

4

8

0

9

0

5

10

0

11

0

6

12

100

13

0

7

14

0

15

101

8

16

202

17

303

9

18

404

19

505

10

20

606

21

707

11

22

808

23

909

12

24

A0A

25

B0B

13

26

C0C

27

D0D

14

28

E0E

29

F0F

15

30

1010

31

1111

16

32

1212

33

1313

17

34

1414

35

1515

18

36

1616

37

1717

19

38

1818

39

1919

20

40

1A1A

41

1B1B

21

42

1C1C

43

1D1D

22

44

1E1E

45

1F1F

23

46

2020

47

2121

24

48

2222

49

2323

25

50

2424

51

2525

26

52

2626

53

2727

27

54

2828

55

2929

28

56

2A2A

57

2B2B

29

58

2C2C

59

2D2D

30

60

2E2E

61

2F2F

31

62

3030

63

3131

32

64

3232

65

3333

33

66

3434

67

3535

34

68

3636

69

3737

35

70

3838

71

3939

36

72

3A3A

73

3B3B

37

74

3C3C

75

3D3D

38

76

3E3E

77

3F3F

39

78

4040

79

4141

40

80

4242

81

4343

41

82

4444

83

4545

42

84

4646

85

4747

43

86

4848

87

4949

44

88

4A4A

89

4B4B

45

90

4C4C

91

4D4D

46

92

4E4E

93

4F4F

47

94

5050

95

5151

48

96

5252

97

5353

49

98

5454

99

5555

50

100

5656

101

5757

51

102

5858

103

5959

52

104

5A5A

105

5B5B

53

106

5C5C

107

5D5D

54

108

5E5E

109

5F5F

55

110

6060

111

6161

56

112

6262

113

6363

57

114

6464

115

6565

58

116

6666

117

6767

59

118

6868

119

6969

60

120

6A6A

121

6B6B

61

122

6C6C

123

6D6D

62

124

6E6E

125

6F6F

63

126

7070

127

7171

64

128

7272

129

7373

65

130

7474

131

7575

66

132

7676

133

7777

67

134

7878

135

7979

68

136

7A7A

137

7B7B

69

138

7C7C

139

7D7D

70

140

7E7E

141

7F7F

71

142

 

 

Appendix IV:

VBD Header Trailer Plus 2 Consecutive VRB "Payloads" and VBD Trailer

(Excel View)

32 bit word #

16 bit Word #

VBD read

0

1

A0

1

2

CD

3

2C

2

4

3333

5

CCCC

3

6

4444

7

BBBB

4

8

5555

9

AAAA

5

10

6666

11

9999

6

12

7777

13

8888

7

14

8888

15

7777

8

16

11C

17

CD

9

18

0

19

0

10

20

0

21

0

11

22

0

23

0

12

24

0

25

0

13

26

0

27

0

14

28

100

29

0

15

30

0

31

101

16

32

202

33

303

17

34

404

35

505

18

36

606

37

707

19

38

808

39

909

20

40

A0A

41

B0B

21

42

C0C

43

D0D

22

44

E0E

45

F0F

23

46

1010

47

1111

24

48

1212

49

1313

25

50

1414

51

1515

26

52

1616

53

1717

27

54

1818

55

1919

28

56

1A1A

57

1B1B

29

58

1C1C

59

1D1D

30

60

1E1E

61

1F1F

31

62

2020

63

2121

32

64

2222

65

2323

33

66

2424

67

2525

34

68

2626

69

2727

35

70

2828

71

2929

36

72

2A2A

73

2B2B

37

74

2C2C

75

2D2D

38

76

2E2E

77

2F2F

39

78

3030

79

3131

40

80

3232

81

3333

41

82

3434

83

3535

42

84

3636

85

3737

43

86

3838

87

3939

44

88

3A3A

89

3B3B

45

90

3C3C

91

3D3D

46

92

3E3E

93

3F3F

47

94

4040

95

4141

48

96

4242

97

4343

49

98

4444

99

4545

50

100

4646

101

4747

51

102

4848

103

4949

52

104

4A4A

105

4B4B

53

106

4C4C

107

4D4D

54

108

4E4E

109

4F4F

55

110

5050

111

5151

56

112

5252

113

5353

57

114

5454

115

5555

58

116

5656

117

5757

59

118

5858

119

5959

60

120

5A5A

121

5B5B

61

122

5C5C

123

5D5D

62

124

5E5E

125

5F5F

63

126

6060

127

6161

64

128

6262

129

6363

65

130

6464

131

6565

66

132

6666

133

6767

67

134

6868

135

6969

68

136

6A6A

137

6B6B

69

138

6C6C

139

6D6D

70

140

6E6E

141

6F6F

71

142

7070

143

7171

72

144

7272

145

7373

74

146

7474

147

7575

75

148

7676

149

7777

76

150

7878

151

7979

77

152

7A7A

153

7B7B

78

154

7C7C

155

7D7D

79

156

7E7E

157

7F7F

80

158

11C

159

CD

81

160

0

161

0

82

162

0

163

0

83

164

0

165

0

84

166

0

167

0

85

168

0

169

0

86

170

100

171

0

87

172

0

173

101

88

174

202

175

303

89

176

404

177

505

90

178

606

179

707

91

180

808

181

909

92

182

A0A

183

B0B

93

184

C0C

185

D0D

94

186

E0E

187

F0F

95

188

1010

189

1111

96

190

1212

191

1313

97

192

1414

193

1515

98

194

1616

195

1717

99

196

1818

197

1919

100

198

1A1A

199

1B1B

101

200

1C1C

201

1D1D

102

202

1E1E

203

1F1F

103

204

2020

205

2121

104

206

2222

207

2323

105

208

2424

209

2525

106

210

2626

211

2727

107

212

2828

213

2929

108

214

2A2A

215

2B2B

109

216

2C2C

217

2D2D

110

218

2E2E

219

2F2F

111

220

3030

221

3131

112

222

3232

223

3333

113

224

3434

225

3535

114

226

3636

227

3737

115

228

3838

229

3939

116

230

3A3A

231

3B3B

117

232

3C3C

233

3D3D

118

234

3E3E

235

3F3F

119

236

4040

237

4141

120

238

4242

239

4343

121

240

4444

241

4545

122

242

4646

243

4747

123

244

4848

245

4949

124

246

4A4A

247

4B4B

125

248

4C4C

249

4D4D

126

250

4E4E

251

4F4F

127

252

5050

253

5151

128

254

5252

255

5353

129

256

5454

257

5555

130

258

5656

259

5757

131

260

5858

261

5959

132

262

5A5A

263

5B5B

133

264

5C5C

265

5D5D

134

266

5E5E

267

5F5F

135

268

6060

269

6161

136

270

6262

271

6363

137

272

6464

273

6565

138

274

6666

275

6767

139

276

6868

277

6969

140

278

6A6A

279

6B6B

141

280

6C6C

281

6D6D

142

282

6E6E

283

6F6F

143

284

7070

285

7171

144

286

7272

287

7373

145

288

7474

289

7575

146

290

7676

291

7777

147

292

7878

293

7979

148

294

7A7A

295

7B7B

149

296

7C7C

297

7D7D

150

298

7E7E

299

7F7F

151

300

1107

301

EEF8

152

302

2218

303

DDE7

153

304

3329

305

CCD6

154

306

443A

307

BBC5

155

308

554B

309

AAB4

156

310

665C

311

99A3

157

312

776D

313

8892

158

314

887E

315

7781

159

316

998F

317

6670

160

318

AAA0

319

555F

161

320

BBB1

321

444E

162

322

 

 

Appendix V:

VME Metro Scan of 1 Test Loop of VBD reading 2 VRBs.

The following VME-Metro dumps were sampled the morning after it had run for > 16 hours near the 24 millionth loop. The trigger is not set on anything special so I have found where the P.C. read and compared the last trailer of the last loop at 0x380292 indicated by the "==>" at Line 209; thus line 210 is the first line of the next complete loop.

Lines 210 through 217 basically set up the VRBs for the next loop. Line 210 tells the first VRB to load (in this case a simulated event as that's the mode we initialized the VRB in earlier) to buffer #4. In Line 211 the P.C. is loading the VRB with an arbitrary Bunch Crossing number of "ABCD". Line 212 is supposed to be loaded with the Event Number, an arbitrary "ABCD". Line 213 together tells the VRB to move the contents of buffer #4 to the output buffer. Lines 214 through 217 inclusive do the same as above for the second VRB in slot 0xb.

Line 218 tells the VBD to begin to process it's list or "go" as if a Trigger had been generated (0x3d is the software "trigger"). In the next line the VBD reads the event number "CD" (which should be "ABCD": I think I remember Mark Bowden saying he knew about this bug and was working on a fix?) Next the VBD reads the crate I.D. from short I/O (notice the "2D" for the modifier but notice also that the Metro show the high address bits being driven with 0x09 by the VBD instead of 0xff? Is this because I did not initialize the VBD with the correct addressing code earlier? Which one and what should it be? At any rate it does works as it presently is.)

In line 221 the VBD reads the long word count of 0x47 and then begins the DMA in the next line.

The data matches the first column of Appendix III: VRB test pattern.

 

 

In line 365 the P.C. is waiting a millisecond to wait for the VBD to finish doing its block transfer. Although this delay is (a lot) longer than necessary (the delay is not tuned), it was the quickest and easiest way to stop always having a timeout error on the first read. Thereafter the P.C. is reading and comparing each word read to an internal array in ~5 microseconds per word. Line 366 is the long word count of the data to follow (exclusive of word count).

 

Line 664 is the end of the P.C. reading the "payload" and then it begins reading the VBD "trailer". The section that is omitted is essentially the data in Appendix IV with addresses steadily incrementing by two

.

 

 

Line 686 is the last read of the VBD "trailer" by the P.C. and signifies the end of 1 test loop. The next is the beginning of the next loop.

 

 

 

 

 

 

 

Appendix VI:

For Those Who Have Not Had the Pleasure to Drive a New VIPA Crate.

As the Oldsmobile commercial says "it's not your father's car" so is a VIPA crate to a VME crate in terms of it's physical properties. After trying to take this thing on a (two week too long) test drive to say I was disappointed is an understatement: I'd leave it by the side of the road where the steering wheel came off in my hand. (The less than two week old (new) extraction lever broke in my hand on attempting to remove a (poorly) retrofitted VME card from the crate.)

Saying that there is nothing physically over-engineered in terms of extra robustness is an understatement. When I spoke to Ed Barsotti about the problem he suggested that I call Eike Waltz of Rittal who was introduced to me as "one of the best VME mechanical engineers (Ed) knows". After speaking with Eike I was at first (very) optimistic that a quick fix (better levers) would soon be in my hot sweaty little hands. Eike admitted that the plastic extraction levers were never really designed for the 175 pounds of insertion force necessary for a VME-64 board in a 9U crate and that he would immediately (that weekend, this was Friday) begin designing new (much more expensive) "metal" levers. That's about the extent of my customer service call so far: "too expensive" for the model with the steering wheel that really works! Yep, I'm definitely not at a Saturn dealership because this is not a fun experience.

Personally I don't think grinding off the too sharp edges of the rail caused by a backward stamp is going to make the problem(s) go away on what is basically a part never intended for use on a 9U crate according to "one of the best" VME mechanical engineers. What else wasn't really designed for the forces in a 9U crate? There's a nice set of custom curved rails (when they are new they are straight) caused by this same lever on the Feinmen center VRB test crate from having been bent and then incompletely straightened.

So currently there is nothing from customer service in the works other than a grind job unless perhaps D0 comes up with something more robust. My opinion is that driving a full crate of these with a weak steering wheel isn't the way we want to go.

Ed wants us to know that lots of (sales?) documents are available including IEEE 1101.1, 1101.10 & 1101.11. In addition he has requested the following be distributed:

"People,

Bob Downing and I have prepared a document which should help people

manufacture VME64 Extensions (VME64x) modules and transition modules

correctly. It also contains recommendations for 'retrofitting' old VME32

modules of various sizes including commercially-available 6U x 160mm

modules. This document can be found at the following URL:

http://www-ese.fnal.gov//VIPA/UserInfo/ModSubH.pdf

We ask people, especially D0, to become familiar with the specifications

referenced in this document and the guidelines both referenced and contained

in this document. We then ask people needing further help to contact one of

us for individual assistance.

Please distribute this e-mail to appropriate people.

Ed

Ed Barsotti

Fermilab, MS368

P.O. Box 500

Batavia, IL 60510 USA

Ph: (630) 840-4061

FAX: (630) 406-9735"