Layer 0 Costs Dec 2003

Summary cost table:
WBS Task Start Finish M&S $ Inst. Funding FNAL Labor
1.6 Layer 0 Silicon Detector 11/3 7/21 $816,315     $537,366
1.6.1 Sensors 11/3 7/8 $188,600     $13,696
1.6.1.1 Probe Stations Ready 11/3 11/3 $0     $0
1.6.1.2 Design short sensors 12/17 1/23 $0 FNAL EQU $4,336
1.6.1.3 Design long sensors 12/17 1/23 $0 FNAL EQU $4,336
1.6.1.4 Vendor RFQ 1/26 2/6 $0 FNAL EQU $264
1.6.1.5 Conduct sensor production readiness review 1/26 1/30 $0 FNAL EQU $1,020
1.6.1.6 Prepare sensor req and PO 2/9 3/19 $0 SUNYSB INK-MRI1 $0
1.6.1.7 Release Sensors for Production 3/19 3/19 $0     $0
1.6.1.8 Produce sensors 3/22 9/22 $161,000 SUNYSB INK-MRI1 $0
1.6.1.9 Probe sensors (FNAL) 9/23 11/17 $500 FNAL EQU $1,088
1.6.1.10 Probe sensors (MRI) 9/23 11/17 $24,500 SUNYSB INK-MRI1 $0
1.6.1.11 Long-term sensor tests 9/23 7/8 $500 FNAL EQU $2,652
1.6.1.12 Irradiate test structures 10/21 11/17 $2,100 KSU INK-MRI1 $0
1.6.1.13 All Sensors Delivered and Tested 11/17 11/17 $0     $0
1.6.2 Readout Electronics 11/3 6/9 $374,962     $167,108
1.6.2.1 SVX4 Chips Available 1/5 1/5 $0     $0
1.6.2.2 SASEQ Test Stands Available 11/3 11/3 $0     $0
1.6.2.3 Hybrids 12/17 1/19 $70,300     $19,772
1.6.2.3.1 Design hybrids 12/17 1/30 $3,000 FNAL EQU $11,300
1.6.2.3.2 Conduct hybrid production readiness review 2/2 2/6 $0 FNAL EQU $1,100
1.6.2.3.3 Bid hybrid production 2/9 2/27 $0 FNAL EQU $468
1.6.2.3.4 Prepare hybrid req and PO 3/1 3/26 $0 FNAL EQU $312
1.6.2.3.5 Release Hybrids for Production 3/26 3/26 $0     $0
1.6.2.3.6 Produce hybrids 3/29 7/6 $34,860 KU INK-MRI1 $0
1.6.2.3.7 Procure parts (FNAL) 2/9 4/30 $0 FNAL EQU $3,192
1.6.2.3.8 Procure parts (Fresno) 2/9 4/30 $11,980 CALF INK-MRI1 $0
1.6.2.3.9 Hybrid Boxes Available 7/6 7/6 $0     $0
1.6.2.3.10 Test Hybrids 7/7 1/19 $20,460     $3,400
1.6.2.3.10.1 Develop functionality test (Fresno) 7/7 8/3 $1,600 CALF INK-MRI1 $0
1.6.2.3.10.2 Develop hybrid burn-in test (KU) 8/4 8/31 $400 KU INK-MRI1 $0
1.6.2.3.10.3 Develop hybrid burn-in test (FNAL) 8/4 8/31 $0 FNAL EQU $3,120
1.6.2.3.10.4 Wipe hybrids 7/7 7/20 $0 FNAL EQU $280
1.6.2.3.10.5 Measure hybrids (mechanical) 7/21 8/10 $600 KU INK-MRI1 $0
1.6.2.3.10.6 Probe bare hybrids 7/21 8/31 $6,000 CALF INK-MRI1 $0
1.6.2.3.10.7 Stuff and wirebond hybrids 9/1 10/27 $6,760 CALF INK-MRI1 $0
1.6.2.3.10.8 Perform initial functionality test 10/28 11/24 $4,100 CALF INK-MRI1 $0
1.6.2.3.10.9 Perform hybrid burn-in tests 11/11 1/19 $1,000 KU INK-MRI1 $0
1.6.2.3.11 All L0 Hybrids Delivered, Stuffed, and Tested 1/19 1/19 $0     $0
1.6.2.4 Analog Cables 11/3 9/29 $106,200     $10,264
1.6.2.4.1 Design analog cables and spacers 11/3 2/6 $0 FNAL EQU $8,304
1.6.2.4.2 Conduct analog cable production readiness review 2/9 2/13 $0 FNAL EQU $1,960
1.6.2.4.3 Bid analog cable production 2/16 2/27 $0 BRN INK-MRI1 $0
1.6.2.4.4 Prepare analog cable req and PO 3/1 3/26 $800 BRN INK-MRI1 $0
1.6.2.4.5 Release Analog Cables for Production 3/26 3/26 $0     $0
1.6.2.4.6 Produce analog cables 3/29 7/20 $103,400 BRN INK-MRI1 $0
1.6.2.4.7 Test analog cables 7/21 9/29 $2,000 KU INK-MRI1 $0
1.6.2.4.8 All Analog Cables Delivered and Tested 9/29 9/29 $0     $0
1.6.2.5 Flex Grounding Circuits 2/2 4/16 $15,580     $6,160
1.6.2.5.1 Design grounding circuits 2/2 2/27 $0 FNAL EQU $4,400
1.6.2.5.2 Bid grounding circuits 3/1 3/12 $0 FNAL EQU $440
1.6.2.5.3 Procure grounding circuits 3/15 4/9 $15,580 KU INK-MRI1 $0
1.6.2.5.4 Test grounding circuits 4/12 4/16 $0 FNAL EQU $1,320
1.6.2.6 Digital Cables 1/9 8/24 $30,429     $0
1.6.2.6.1 Design digital cables 1/9 2/6 $6,000 KU INK-MRI1 $0
1.6.2.6.2 Conduct digital cable production readiness review 2/9 2/13 $0 KU INK-MRI1 $0
1.6.2.6.3 Bid digital cable production 2/16 3/12 $0 KU INK-MRI1 $0
1.6.2.6.4 Prepare digital cable req and PO 3/15 4/9 $0 KU INK-MRI1 $0
1.6.2.6.5 Release Digital Cables for Production 4/9 4/9 $0     $0
1.6.2.6.6 Produce digital cables 4/12 7/6 $13,569 KU INK-MRI1 $0
1.6.2.6.7 Terminate digital cables 7/7 7/27 $9,860 KU INK-MRI1 $0
1.6.2.6.8 Test digital cables 7/28 8/24 $1,000 KU INK-MRI1 $0
1.6.2.6.9 All Digital Cables Delivered and Tested 8/24 8/24 $0     $0
1.6.2.7 Twisted-Pair Cables 1/9 10/13 $27,253     $10,232
1.6.2.7.1 Design twisted-pair cables 1/9 1/23 $0 FNAL EQU $6,096
1.6.2.7.2 Conduct twisted-pair cable production readiness review 1/26 1/30 $0 FNAL EQU $1,640
1.6.2.7.3 Bid twisted-pair cable production 2/2 2/27 $0 FNAL EQU $624
1.6.2.7.4 Prepare twisted-pair cable req and PO 3/1 3/26 $0 KU INK-MRI1 $0
1.6.2.7.5 Release Twisted-pair Cables for Production 3/26 3/26 $0     $0
1.6.2.7.6 Procure parts for twisted-pair cables 3/29 6/21 $5,886 FNAL EQU $1,872
1.6.2.7.7 Assemble twisted-pair cables 6/22 9/15 $20,867 KU INK-MRI1 $0
1.6.2.7.8 Test twisted-pair cables 9/16 10/13 $500 KU INK-MRI1 $0
1.6.2.7.9 All Twisted-pair Cables Assembled and Tested 10/13 10/13 $0     $0
1.6.2.8 Junction Cards 12/17 7/20 $24,280     $0
1.6.2.8.1 Design junction cards 12/17 3/19 $6,400 KSU INK-MRI1 $0
1.6.2.8.2 Conduct junction card production readiness review 3/22 3/26 $600 KSU INK-MRI1 $0
1.6.2.8.3 Prepare junction card req and PO 3/29 4/23 $960 KSU INK-MRI1 $0
1.6.2.8.4 Release Junction Cards for Production 4/23 4/23 $0     $0
1.6.2.8.5 Produce junction cards 4/26 6/21 $14,400 KSU INK-MRI1 $0
1.6.2.8.6 Test junction cards 6/22 7/20 $1,920 KSU INK-MRI1 $0
1.6.2.8.7 All Junction Cards Produced and Tested 7/20 7/20 $0     $0
1.6.2.9 Adapter Cards 11/3 2/23 $93,920     $7,840
1.6.2.9.1 Design adapter cards 11/3 3/5 $27,520 KSU INK-MRI1 $0
1.6.2.9.2 Procure prototypes 3/8 4/30 $9,600 KSU INK-MRI1 $0
1.6.2.9.3 Test prototypes 5/3 5/28 $6,400 KSU INK-MRI1 $0
1.6.2.9.4 Develop final specifications (KSU) 8/18 9/15 $2,400 KSU INK-MRI1 $0
1.6.2.9.5 Develop final specifications (Fermilab) 8/18 9/15 $0 FNAL EQU $7,840
1.6.2.9.6 Conduct adapter card production readiness review 9/16 9/22 $1,600 KSU INK-MRI1 $0
1.6.2.9.7 Bid adapter card production 9/23 10/13 $0 KSU INK-MRI1 $0
1.6.2.9.8 Prepare adapter card req and PO 10/14 11/10 $0 KSU INK-MRI1 $0
1.6.2.9.9 Release Adapter Cards for Production 11/10 11/10 $0     $0
1.6.2.9.10 Produce adapter cards 11/11 1/26 $38,400 KSU INK-MRI1 $0
1.6.2.9.11 Test adapter cards 1/27 2/23 $8,000 KSU INK-MRI1 $0
1.6.2.9.12 All Adapter Cards Delivered and Tested 2/23 2/23 $0     $0
1.6.2.10 High-Voltage System 6/1 11/17 $5,000   EQU $14,360
1.6.2.10.1 Design HV System 6/1 8/10 $0 FNAL EQU $8,800
1.6.2.10.2 Release HV System for Production 8/10 8/10 $0     $0
1.6.2.10.3 Produce HV System 8/11 10/20 $5,000 FNAL EQU $1,560
1.6.2.10.4 Test HV System 10/21 11/17 $0 FNAL EQU $4,000
1.6.2.11 Readout Chain Integration 11/3 6/2 $0 FNAL EQU $73,320
1.6.2.12 Full Chain Tests 11/3 6/9 $2,000     $25,160
1.6.2.12.1 Test mixed SVX2/SVX4 readout 11/3 4/30 $0 FNAL EQU $5,280
1.6.2.12.2 Test adapter card schemes 5/24 8/17 $0 FNAL EQU $6,600
1.6.2.12.3 Move test setup to Lab C 8/18 8/31 $2,000 FNAL EQU $1,360
1.6.2.12.4 Test with final adapter cards 2/17 4/13 $0 FNAL EQU $7,520
1.6.2.12.5 Test full, final system 4/14 6/9 $0 FNAL EQU $4,400
1.6.2.12.6 Full Chain System Test Completed 6/9 6/9 $0     $0
1.6.3 Mechanical Design and Fabrication 11/3 9/22 $147,548     $151,872
1.6.3.1 Support Structures Design 11/3 2/13 $30,564     $0
1.6.3.1.1 Design mechanical structures 11/3 12/16 $14,040 UW INK-MRI1 $0
1.6.3.1.2 Conduct finite element analysis (mechanical) 11/3 12/16 $3,550 UW INK-MRI1 $0
1.6.3.1.3 Freeze Mechanical Parameters 12/16 12/16 $0     $0
1.6.3.1.4 Design cooling components/assembly 12/17 1/15 $3,510 UW INK-MRI1 $0
1.6.3.1.5 Conduct finite element analysis (thermal) 12/17 1/15 $1,704 UW INK-MRI1 $0
1.6.3.1.6 Integrate designs (sensors, grounding, cooling) 1/16 1/30 $3,880 UW INK-MRI1 $0
1.6.3.1.7 Prepare drawings 2/2 2/13 $3,880 UW INK-MRI1 $0
1.6.3.2 Development and integration of design (FNAL) 12/17 6/28 $10,000 FNAL EQU $143,000
1.6.3.3 Production Readiness Review 2/16 2/20 $776     $816
1.6.3.3.1 Conduct production readiness review (UW) 2/16 2/20 $776 UW INK-MRI1 $0
1.6.3.3.2 Conduct production readiness review (Fermilab) 2/16 2/20 $0 FNAL EQU $816
1.6.3.3.3 Support Structures Ready For Production 2/20 2/20 $0     $0
1.6.3.4 Final Fabrication Tooling 2/23 4/9 $21,276     $0
1.6.3.4.1 Design final production tooling 2/23 3/12 $5,820 UW INK-MRI1 $0
1.6.3.4.2 Prepare final production tooling drawings 3/15 3/26 $3,880 UW INK-MRI1 $0
1.6.3.4.3 Fabricate final production tooling 3/29 4/9 $11,576 UW INK-MRI1 $0
1.6.3.5 Final Quality Assurance Tooling 2/23 4/9 $24,262     $0
1.6.3.5.1 Design final QA tooling 2/23 3/12 $5,820 UW INK-MRI1 $0
1.6.3.5.2 Prepare final QA tooling drawings 3/15 3/26 $3,880 UW INK-MRI1 $0
1.6.3.5.3 Fabricate final QA tooling 3/29 4/9 $14,562 UW INK-MRI1 $0
1.6.3.6 Produce preproduction samples for testing 4/12 5/21 $17,020 UW INK-MRI1 $0
1.6.3.7 Final Support Structures Production 2/2 8/24 $43,650     $0
1.6.3.7.1 Prepare final production and assembly drawings 2/2 2/13 $3,880 UW INK-MRI1 $0
1.6.3.7.2 Procure/manufacture final production parts 5/24 7/6 $26,114 UW INK-MRI1 $0
1.6.3.7.3 Assemble final support structures 7/7 8/3 $5,296 UW INK-MRI1 $0
1.6.3.7.4 Perform quality assurance checks on final support structures 8/4 8/17 $8,160 UW INK-MRI1 $0
1.6.3.7.5 All Support Structures Completed 8/17 8/17 $0     $0
1.6.3.7.6 Ship to Fermilab 8/18 8/24 $200 UW INK-MRI1 $0
1.6.3.7.7 All Support Structures Received At Fermilab 8/24 8/24 $0     $0
1.6.3.8 Perform final article QA checks of support structure components/assemblies 8/25 9/22 $0 FNAL EQU $8,056
1.6.4 Layer 0 Detector Modules 11/3 5/16 $19,505     $76,932
1.6.4.1 Fabricate module boxes 3/15 6/7 $9,600 KU INK-MRI1 $0
1.6.4.2 Module Burn-in Stands Available 11/3 11/3 $0     $0
1.6.4.3 Production Module Fixtures 2/23 7/27 $7,700     $23,320
1.6.4.3.1 Finalize readout module fabrication fixtures 2/23 3/19 $0 FNAL EQU $15,200
1.6.4.3.2 Procure production layer 0 readout module fixtures 3/22 7/13 $5,800 MSU INK-MRI1 $0
1.6.4.3.3 QC production readout module fixtures 7/14 7/27 $0 FNAL EQU $4,520
1.6.4.3.4 Finalize L0 wirebonding fixtures 3/1 3/12 $0 FNAL EQU $2,780
1.6.4.3.5 Procure production L0 wirebonding fixtures 3/15 6/7 $1,900 KU INK-MRI1 $0
1.6.4.3.6 QC production L0 wirebonding fixtures 6/8 6/14 $0 FNAL EQU $820
1.6.4.4 Preproduction Modules 7/28 1/4 $617     $24,180
1.6.4.4.1 Qualify fixtures and procedures 7/28 9/22 $100 FNAL EQU $16,080
1.6.4.4.2 Produce preproduction modules 11/29 12/10 $517 FNAL EQU $6,260
1.6.4.4.3 Test preproduction modules 12/13 1/4 $0 FNAL EQU $1,840
1.6.4.5 Conduct L0 module production readiness review 1/5 1/11 $0 FNAL EQU $680
1.6.4.6 Module Production 1/12 5/16 $1,588     $28,752
1.6.4.6.1 Silicon L0 Module Production Begun 1/18 1/18 $0     $0
1.6.4.6.2 Prepare sensors for module production 1/12 3/9 $1,058 FNAL EQU $3,264
1.6.4.6.3 Align and glue pair of flex cables 1/18 3/14 $30 FNAL EQU $2,448
1.6.4.6.4 Align and glue sensor to flex cable 1/20 3/16 $470 FNAL EQU $2,448
1.6.4.6.5 Perform sensor-to-flex cable wirebonds 1/24 3/18 $0 FNAL EQU $3,888
1.6.4.6.6 Attach end hybrids to flex cable 1/26 3/22 $30 FNAL EQU $2,448
1.6.4.6.7 Wirebond end hybrid to flex cable 1/28 3/24 $0 FNAL EQU $3,888
1.6.4.6.8 Silicon L0 Module Production Complete 3/24 3/24 $0     $0
1.6.4.6.9 Debug sensor modules 2/1 3/28 $0 FNAL EQU $5,280
1.6.4.6.10 Burn-in sensor modules 2/8 4/4 $0 FNAL EQU $0
1.6.4.6.11 Evaluate and repair sensor modules 2/22 4/18 $0 FNAL EQU $5,088
1.6.4.6.12 Perform quality assurance tests 2/8 5/16 $0 FNAL EQU $0
1.6.4.6.13 Silicon L0 Module Production and Testing Complete 5/16 5/16 $0     $0
1.6.5 Final Detector Integration and Assembly 11/3 7/21 $49,700     $104,462
1.6.5.1 Layer 0 Support Structure Holding Fixtures 2/16 5/14 $5,000     $9,528
1.6.5.1.1 Design support structure holding fixtures 2/16 3/12 $0 FNAL EQU $7,600
1.6.5.1.2 Procure support structure holding fixtures 3/15 5/7 $5,000 KU INK-MRI1 $0
1.6.5.1.3 QC support structure holding fixtures 5/10 5/14 $0 FNAL EQU $1,928
1.6.5.2 Layer 0 Module Installation Fixtures 2/16 7/13 $12,000     $16,988
1.6.5.2.1 Design module installation fixtures 2/16 4/9 $0 FNAL EQU $15,200
1.6.5.2.2 Procure module installation fixtures 4/12 7/6 $12,000 MSU INK-MRI1 $0
1.6.5.2.3 QC module installation fixtures 7/7